Flexible robotic filling and closing system FSO
The efficient and precise filling of medication is of crucial importance for the pharmaceutical industry. Flexibility, accuracy and efficiency are essential, especially in clinical studies and small batch manufacturing.
The flexible robotic filling and closing system FSO was specifically developed to meet these requirements by being able to flexibly combine various modules such as a tray infeed, rotary table, tray loading freeze dryer, and outlet tray loader into a complete solution. The optional oRABS (Open Restricted Access Barrier System) is a physical barrier between the operator and the product. Gloves can be used to intervene if necessary. There are laminar flow devices on the machine guard for directed air flow at 0.45m/s.
The flexible robotic filling and closing system FSO offers a compact and efficient solution for filling and closing stable objects such as vials.
Vials with a capacity of up to 100ml
Advantages
The FSO offers a variety of advantages and features, such as:
Precision
The machine can be equipped with three dosing systems, depending on the different needs of the application.
Peristaltic pump with actively driven rollers for gentle and precise filling, ideal for single-use applications.
Rotary piston pump for high filling accuracy and repeatability, suitable for more viscous products.
ViscoTec Pharma Dispenser for gentle product filling of highly viscous or abrasive products.
All filling systems can be installed on the same machine, allowing for quick and efficient conversion depending on needs and product requirements.
Flexibility
The FSO has high process flexibility thanks to robot-synchronized object transport.
Stoppers can be removed from the tray or a sorting bowl with the robot.
The system can be flexibly combined into a complete solution using a tray inlet, rotary table, tray loading freeze dryer and outlet tray loader.
In addition, product bags or product vessels with bendable measuring rods can be integrated. In combination with a process pump, maximum flexibility can be ensured.
Efficiency
The machine can be equipped with an in-process control using an integrated scale. This makes it possible to readjust the filling quantity.
Stability
The objects are optionally processed using nitrogen purging to ensure optimal product stability. For individual applications, the servo needle movement can also be used to choose between under- and over-level filling.
Stopper placement and pressure-monitored single-disc capping ensure tightly closed vials.
Features
The FSO is characterized not only by its flexibility but also by its technical features.
Cleanness
The system is made of high-quality stainless steel and plastics that meet the high hygiene requirements of the pharmaceutical industry. The robots are produced by the industry leader in cleanroom robots.
Quality
The FSO fulfils software requirements according to 21 CFR Part 11 to ensure data security. It complies with the demanding requirements of EMA Annex 1 and the FDA.
Flexibility
The FSO is operated intuitively with a touchscreen. Recipe management and the creation of production batch reports are also carried out via the touchscreen. The machine has a data interface to the customer's system, which enables seamless integration into existing processes.
The flexible design of the FSO makes it possible to react quickly to changing market conditions and to effectively develop and bring innovative products to the market.
With its outstanding technical features and its wide range of applications, the FSO is a reliable partner for the precise, flexible, and efficient filling of products.
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