Filling and closing system in oRABS FSV
The efficient and precise filling is of crucial importance for the pharmaceutical industry. Flexibility, accuracy, and efficiency are essential, especially in clinical studies and small-batch manufacturing.
The modular machine system FSV has been specifically developed to meet these requirements by being able to flexibly combine various modules such as a debagger, delidder, filling and closing machine and capping machine into a complete solution.
The oRABS (Open Restricted Access Barrier System) is a physical barrier between the operator and the product. Gloves can be used to intervene if necessary. There are laminar flow units on the machine guard for directed airflow at 0.45m/s.
The FSV filling and closing system in oRABS offers a compact and efficient solution for filling and closing syringes, vials and cartridges.
Vials with a capacity of up to 100ml
Syringes with a maximum capacity of 50ml
Cartridges with a capacity of up to 20ml
Advantages
The FSV filling and closing system in oRABSoffers a variety of advantages and features, such as:
Precision
The machine can be equipped with three filling systems.
Peristaltic pump with actively driven rollers for gentle and precise filling, ideal for single-use applications.
Rotary piston pump for high filling accuracy and repeatability, suitable for more viscous products.
ViscoTec Pharma Dispenser for gentle product filling of highly viscous or abrasive products.
All filling systems listed can be installed on the same machine, allowing for quick and efficient conversion depending on needs and product requirements.
Flexibility
The system can be flexibly combined into a complete solution using a debagger, delidder, filling and closing machine and capping machine.
The FSV is available as a 1- head and, for higher performance, as a 2- head filling and closing machine.
In addition, product bags or product Vessel with bendable measuring rods can be integrated. In combination with a process pump, maximum flexibility can be ensured.
Efficiency
The machine can be equipped with an in-process control using an integrated scale. This allows to readjust the filling quantity.
Stability
The objects are optionally processed using nitrogen purging to ensure optimal product stability. For individual applications, the servo needle movement can also be used to choose between under- and over-level filling.
Features
The FSV is characterized not only by its flexibility, but also by its technical features.
Cleanness
The system is made of high-quality stainless steel and plastics that meet the high hygiene requirements of the pharmaceutical industry.
Quality
The FSV fulfils software requirements according to 21 CFR Part 11 to ensure data security. It complies with the demanding requirements of EMA Annex 1 and the FDA.
Flexibility
The FSV is operated intuitively with a touchscreen. Recipe management and the creation of production batch reports are also carried out via the touchscreen The machine has a data interface to the customer's system, which enables seamless integration into existing processes.
The flexible design of the FSV makes it possible to react quickly to changing market conditions and to effectively develop and bring innovative products to the market.
With its outstanding technical features and its wide range of applications, the FSV is a reliable partner for the precise, flexible, and efficient filling of products.
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